CO2 Mould Sand Casting

CO2 is a sand molding technique and it uses grain sand which is mixed with a solution of sodium silicate that acts as binding agent. CO₂ gas is used to harden the mass of sand after the mould has been made.
ADVANTAGES OF Co2 MOULD CASTING:

  •  Low raw material cost
  •  Fast production rate
  •  No core or mould baking equipments
  •  Hollow moulds can be easily made
  •  Easily mechanized

APPLICATIONS:
  •  For larger cores preparation
  •  Heavy or thick walled castings
  •  Producing cores of Ni, Al, Cu, Fe base alloys.

CO₂ mould

Products that we offers

  • KILN & COOLER ROLLER
  • KILN / COOLER PINION
  • Combined Bearing
  • Clamping Flange
  • COAL INJECTOR
  • PLUMBER / BEARING BLOCKS
  • Spring Plate Assembly
  • SEGMENT FOR KILN & COOLER
  • Hydraulic Thrust
  • Grade Bar
  • Grade Plate
  • Heat Treatment Trays
  • Jaw Crusher Plate

Kiln & Cooler Support Roller Complete Assembly

Capacity: From 50 TPD TO 650 TPD .

Used Application: Sponge Iron Plant, Steel Plant, Cement Plant, Sugar Plant, Ball Mill, Mining, SMS etc.

Kiln Feed Tube

Material: GS20MN5 / IS – 2708 Gr III / Alloy Steel / Steel Casting / EN – 19 / EN – 24. ASTM (USA), AISI (USA), BS (BRITISH), JIS (JAPANESE), GS (GERMAN), IS (INDIAN) Standards or as per clients requirements.

QA DOC: Chemical & Mechanical Properties Report, UT Report, Heat Treatment Report, Dimensional Report.

Kiln / Coller Pinion with Shaft Complete Assembly

Capacity: 50 TPD, 100 TPD, 200 TPD, 350 TPD, 500 TPD, 600 TPD, 650 TPD .

Used Application: Steel Plant, Cement Plant, Sugar Plant, Ball Mill, Mining, SMS etc.

Kiln  Pinion

Material: EN 19 for shaft, EN – 24 for pinion, IS 2708 Grade III, Steel Casting standards or as per clients requirements.

QA DOC: Chemical & Mechanical Properties Report, UT Report, Heat Treatment Report, Dimensional Report.

Combined Bearing Housing for Support Roller

It is used for rotary kiln support roller with shaft for kiln types rotary kilns

Capacity: 50 TPD, 100 TPD, 200 TPD, 350 TPD, 500 TPD, 600 TPD, 650 TPD use for Sponge Iron Plant.

Used Application: Sponge Iron Plant, Steel Plant, Cement Plant, Sugar Plant, Ball Mill, Mining, SMS etc.

Combined Bearing Housing

Material: IS 1030 Mild Steel, Steel Casting standards or as per clients requirements.

QA DOC: Chemical & Mechanical Properties Report, UT Report, Heat Treatment Report, Dimensional Report.

Clamping Flange for Air Injection Tubes

It is used for rotary kiln support roller with shaft for kiln types rotary kilns

Capacity: 50 TPD, 100 TPD, 200 TPD, 350 TPD, 500 TPD, 600 TPD, 650 TPD use for Sponge Iron Plant.

Used Application: Sponge Iron Plant etc.

Clamping Flange

Material: IS 1030 MILD STEEL, C-45, EN 19 standards or as per clients requirements.

QA DOC: Chemical & Mechanical Properties Report, UT Report, Heat Treatment Report, Dimensional Report.

COAL INJECTOR

It is used for rotary kiln support roller with shaft for kiln types rotary kilns

Capacity: 50 TPD, 100 TPD, 200 TPD, 350 TPD, 500 TPD, 600 TPD, 650 TPD use for Sponge Iron Plant.

Used Application: Sponge Iron Plant etc.

COAL INJECTOR

Material: IS 1030 MILD STEEL, C-45, EN 19, EN 24 standards or as per clients requirements.

QA DOC: – Chemical & Mechanical Properties Report, UT Report, Heat Treatment Report, Dimensional Report.

Plumber / Bearing Blocks for Pinion & Roller Assembly.

Capacity: 50 TPD, 100 TPD, 200 TPD, 350 TPD, 500 TPD, 600 TPD, 650 TPD PLANT.

Used Application: Sponge Iron Plant, Steel Plant, Cement Plant, Sugar Plant, Ball Mill, Mining, SMS, etc.

Clamping Flange

Material: CAST IRON, IS 1030 MILD STEEL, STEEL CASTING standards or as per clients requirements.

QA DOC: Chemical & Mechanical Properties Report, Ut Report, Heat Treatment Report, Dimensional Report.

Spring Plate Assembly for Girth Gear (Sponge Iron Plant / Cement Plant).

Spring Plate Assembly for Girth Gear (Sponge Iron Plant / Cement Plant). Basically Spring Plates Hold the Gear with the Kiln Shell.

Capacity: 50 TPD, 100 TPD, 200 TPD, 350 TPD, 500 TPD, 600 TPD, 650 TPD use for Sponge Iron Plant.

Used Application: Sponge Iron Plant, Steel Plant, Cement Plant, Sugar Plant, Ball Mill, Mining etc.

Clamping Flange

Material: BOILER QUALITY, IS 1030 MILD STEEL, STEEL CASTING standards or as per clients requirements

QA DOC: Chemical & Mechanical Properties Report, UT Report, Heat Treatment Report, Dimensional Report.

Segment for Kiln & Cooler

Capacity: 50 TPD, 100 TPD, 200 TPD, 350 TPD, 500 TPD, 600 TPD, 650 TPD use for Sponge Iron Plant.

Used Application: Sponge Iron Plant, Steel Plant, Cement Plant, Sugar Plant, Ball Mill, Mining etc.

Clamping Flange

Material: MONO – METALIK / BI- METALIK / CAST IRON standards or as per clients requirements.

QA DOC: Chemical & Mechanical Properties Report, UT Report, Heat Treatment Report, Dimensional Report.

Thrust Roller Assembly / Hydraulic Thruster

Thrust roller used for rotary kilns shell. We are manufacturer of thrust roller assembly as per drawing.

Used Application: Sponge Iron Plant, Steel Plant, Cement Plant, Sugar Plant, Ball Mill, Mining etc.

Clamping Flange

Material: IS 2708 GRADE II , STEEL CASTING standards or as per clients requirements.

QA DOC: Chemical & Mechanical Properties Report, UT Report, Heat Treatment Report, Dimensional Report.

Grade Bar

Grade Bar is used for increased strength for more highly stressed applications. We are manufacturer of Grade Bar as per drawing.

Used Application: Heat Resistant material , Steel casting, Iron-chromium .

Clamping Flange

Grade Plate

Grade plate is used in the structural parts of locomotives . We are manufacturer of Grade Plate as per drawing.

Used Application: used for shipbuiling's hull structure and platform.

Clamping Flange

Heat Treatment Trays

HT TRAYS / FIXTURES / HONEY COMB FIXTURES ARE THE CRUX OF THE HEAT TREATMENT FURNACE FOR THE AUTOMOTIVE COMPONENTS INDUSTRY.

Used Application: HEAT RESISTANCE.

Clamping Flange

Material: IS 2708 GRADE II , STEEL CASTING standards or as per clients requirements.

QA DOC: CHEMICAL & MECHANICAL PROPERTIES REPORT, UT REPORT, HEAT TREATMENT REPORT, DIMENSIONAL REPORT.

Jaw Crusher Plate

A Jaw Crusher reduces large size rocks or ore by placing the rock into compression.

CAPACITY – 50 TPD, 100 TPD, 200 TPD, 350 TPD, 500 TPD, 600 TPD, 650 TPD PLANT.
Used Application: SPONGE IRON PLANT, STEEL PLANT, CEMENT PLANT, SUGAR PLANT, BALL MILL, MINING, SMS, ETC..

Clamping Flange

Material: Manganese Steel standards or as per clients requirements.

QA DOC: CHEMICAL & MECHANICAL PROPERTIES REPORT, UT REPORT, HEAT TREATMENT REPORT, DIMENSIONAL REPORT.

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